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Evidence Guide: MSFGG3005 - Process glass by semi-automatic machines

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSFGG3005 - Process glass by semi-automatic machines

What evidence can you provide to prove your understanding of each of the following citeria?

Identify work requirements

  1. Work requirements, including glass, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures
  2. Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work
  3. Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition
  4. Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards
  5. Glass to be cut, shaped, drilled or edged is selected using information from the work order, including the type of glass, thickness, colour and dimensions
  6. Semi-automatic machines, related equipment and settings required to perform the work are identified, and information required to be entered into machine to match work requirements or job order is calculated
Work requirements, including glass, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including the type of glass, thickness, colour and dimensions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Semi-automatic machines, related equipment and settings required to perform the work are identified, and information required to be entered into machine to match work requirements or job order is calculated

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for work

  1. Technique and sequence of work is planned to ensure processing is conducted in a logical order
  2. Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice
  3. Tools, equipment and attachments required for the work are assembled and checked for good working order
  4. Components and controls of machines, including emergency stops and guards, are identified and appropriate action taken if not in working order
  5. Information required by machine for required process is entered
  6. Work area is cleared of obstructions and potential hazards
  7. Glass to be processed is located in the work area using appropriate handling techniques
  8. Glass to be processed is checked for imperfections and damage
Technique and sequence of work is planned to ensure processing is conducted in a logical order

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and attachments required for the work are assembled and checked for good working order

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components and controls of machines, including emergency stops and guards, are identified and appropriate action taken if not in working order

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Information required by machine for required process is entered

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleared of obstructions and potential hazards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass to be processed is located in the work area using appropriate handling techniques

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass to be processed is checked for imperfections and damage

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct processing operations

  1. Tools, equipment and tables are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output
  2. Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required
  3. Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures, and any authorised changes in working procedures followed
  4. Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures
Tools, equipment and tables are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures, and any authorised changes in working procedures followed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work

  1. Processed glass is labelled and stored following workplace procedures ensuring there are no projections
  2. Scraps and off-cuts are removed for disposal or recycling, as required
  3. Work area clean-up is completed following workplace procedures
  4. Equipment is cleaned and stored according to workplace requirements
  5. Tools, equipment and unused materials are removed and stored appropriately
  6. Workplace documentation is completed in accordance with workplace requirements
Processed glass is labelled and stored following workplace procedures ensuring there are no projections

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Scraps and off-cuts are removed for disposal or recycling, as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area clean-up is completed following workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment is cleaned and stored according to workplace requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and unused materials are removed and stored appropriately

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is completed in accordance with workplace requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements, including glass, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including the type of glass, thickness, colour and dimensions

1.6

Semi-automatic machines, related equipment and settings required to perform the work are identified, and information required to be entered into machine to match work requirements or job order is calculated

2

Prepare for work

2.1

Technique and sequence of work is planned to ensure processing is conducted in a logical order

2.2

Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice

2.3

Tools, equipment and attachments required for the work are assembled and checked for good working order

2.4

Components and controls of machines, including emergency stops and guards, are identified and appropriate action taken if not in working order

2.5

Information required by machine for required process is entered

2.6

Work area is cleared of obstructions and potential hazards

2.7

Glass to be processed is located in the work area using appropriate handling techniques

2.8

Glass to be processed is checked for imperfections and damage

3

Conduct processing operations

3.1

Tools, equipment and tables are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required

3.3

Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures, and any authorised changes in working procedures followed

3.4

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area clean-up is completed following workplace procedures

4.4

Equipment is cleaned and stored according to workplace requirements

4.5

Tools, equipment and unused materials are removed and stored appropriately

4.6

Workplace documentation is completed in accordance with workplace requirements

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements, including glass, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including the type of glass, thickness, colour and dimensions

1.6

Semi-automatic machines, related equipment and settings required to perform the work are identified, and information required to be entered into machine to match work requirements or job order is calculated

2

Prepare for work

2.1

Technique and sequence of work is planned to ensure processing is conducted in a logical order

2.2

Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice

2.3

Tools, equipment and attachments required for the work are assembled and checked for good working order

2.4

Components and controls of machines, including emergency stops and guards, are identified and appropriate action taken if not in working order

2.5

Information required by machine for required process is entered

2.6

Work area is cleared of obstructions and potential hazards

2.7

Glass to be processed is located in the work area using appropriate handling techniques

2.8

Glass to be processed is checked for imperfections and damage

3

Conduct processing operations

3.1

Tools, equipment and tables are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required

3.3

Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures, and any authorised changes in working procedures followed

3.4

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area clean-up is completed following workplace procedures

4.4

Equipment is cleaned and stored according to workplace requirements

4.5

Tools, equipment and unused materials are removed and stored appropriately

4.6

Workplace documentation is completed in accordance with workplace requirements

Identify the materials, patterns/plans, processes, machines, equipment and settings to undertake a glass cutting, drilling, shaping and/or edging task with semi-automatic machines

Apply safe handling requirements for machines, equipment, products and materials, including use of personal protective equipment

Set up for and prepare to process glass

Using developing workplace technology related to the processing of glass by semi-automatic machines, including handling aids, tools and equipment

Using pre-checking and inspection techniques to anticipate processing problems, and avoid re-working and wastage

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

Load and position sheets onto semi-automatic cutting, drilling and edging machines and/or tables

Perform tool and machinery checks and cut given dimensions from stock sheets with minimal wastage/off-cuts

Drill and edge glass to specification

Cut shapes from optimisation data

Remove, pack and store processed glass, including labelling for despatch

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Workplace safety system requirements related to glass processing by semi-automatic machines

Correct identification of semi-automatic glass processing machines, including their functions and procedures

Set-up and operation of semi-automatic glass processing machines, including procedures for reporting machine/product defects or equipment faults

Work flow requirements in relation to glass processing

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Glass includes:

annealed or laminated

float glass and coated glass

commercial windows and doors

architectural glazing

mirrors and furniture applications

Glass processing includes:

cutting

shaping

drilling and edging

Tools and equipment include:

flat felt covered cutting tables

gloves

safety glasses

marking pens

chinagraph pencils

templates and lubricants

Cutting includes:

straight line cutting

shape cutting

circle and oval cutting

Edging includes:

arrising

flat and mitre grinding

polishing and bevelling

Semi-automatic machines include:

milling

washing

semi-automatic straight line and variable angle edgers

semi-automatic straight line annealed and laminated glass cutters

shape cutters

single and double head diamond drill machine

Glass processing tables include:

air flotation tables

roller castor table or tilt table with air flotation or roller castors

Personal protective equipment includes:

that prescribed under legislation, regulation and enterprise policies and practices:

gloves

gauntlets

safety glasses

footwear

aprons/overalls

Workplace procedures include:

machine manufacturer specifications, operational and maintenance procedures

workplace procedures relating to the setting and operation of computerised glass cutting, shaping, drilling and edging machines

work instructions, including job sheets, cutting lists and plans

safety standards, including personal protective equipment, WHS regulations and enterprise requirements

AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass